The necessity of cost-effective CNC machining
1. CNC machining improves production efficiency
Under traditional processing methods, workers need to manually control the workpiece and use manual processing equipment for processing. The precision of the products processed in this way is difficult to guarantee, and the production efficiency is low, and the processing cycle is too long, so it is difficult to meet the needs of modern and efficient production. However, CNC machining can be controlled by computer programs, and the motion trajectory and cutting speed of the machine tool have been greatly improved, which can greatly improve production efficiency.
2. CNC machining improves product accuracy
Numerical control machining through the program to control the parameters of the machining machine tool, so that the workpiece size accuracy is higher, the surface is smoother, in line with a certain tolerance within the limit can achieve higher accuracy, so it has been widely used.
3. CNC machining costs are lower
Numerical control machining can reduce labor costs because it can be processed automatically and does not require manual participation. And because of the high production efficiency of CNC machining, the processing cycle can be shortened, and materials and other resources can be saved, which can greatly reduce production costs.
4. CNC machining is convenient
Traditional machining requires the operator to have a certain technology, and the processing repeatability is low, but also requires the operator technology. Numerical control machining only needs to master the numerical control program, you can quickly complete the process operation, not only improve the production efficiency, but also greatly reduce the difficulty of operation.
5. CNC machining and manufacturing products with stable precision
In the traditional manual processing, because the process operation of the workers is difficult to be stable, the precision of the processed products is difficult to guarantee, in this case, the accuracy and quality of the final product is also unstable. In CNC machining, the product processing process is highly automated and precise control, and high-precision products can be manufactured more stably.
Discussing the economic pressures driving the search for cheaper CNC machining solutions
•Technology upgrading
In the case of economic downturn, in order to save production costs, the production of CNC lathes needs to apply advanced processing equipment and technology, upgrade equipment and technology. We use more advanced equipment and technology, such as digital turning technology, high-speed machining technology, etc., to improve the processing accuracy and efficiency of CNC lathes.
•Reducing raw material costs
The production of CNC lathes requires a lot of raw materials, and the cost of raw materials is an important part of the production cost of CNC lathes. In order to reduce costs, some measures can be taken, such as bidding and procurement, optimizing the supply chain, reducing warehousing costs and other methods to reduce raw material costs.
•Improve production efficiency
Improving production efficiency is an important means to reduce the production cost of CNC lathes. Enterprises can start from the following aspects to improve production efficiency: reasonable arrangement of production plans, optimization of processing processes, the use of efficient logistics management methods, so as to achieve the improvement of production efficiency and the reduction of production costs.
•Save energy
CNC lathes consume a lot of energy in the machining process. Therefore, we can start from the perspective of energy, timely maintenance of equipment, the use of energy-efficient equipment and technology, to achieve the effective use of energy, so as to achieve the purpose of reducing production costs.
•Developing new markets
Developing new markets is an effective way to increase the sales of CNC lathe parts and reduce production costs. Enterprises can use market research to understand market demand, develop CNC lathe products that are more suitable for market demand, expand market share, and thus increase production and sales.
Implement cost-effective CNC machining strategies to improve market competitiveness and operational efficiency
- Process optimization:
- Streamline the product manufacturing process, reduce unnecessary processes, can reduce labor costs and mechanical equipment wear. Standardized process: The use of standardized process, reduce the time cost of debugging and adjustment, improve processing efficiency.
- Material selection and utilization optimization:
- Reasonable selection of materials: According to the requirements of the specific product, choose the appropriate material. On the premise of not affecting the quality of the product, you can consider the use of lower cost but similar performance materials.
- Optimize the utilization rate of materials:
- through fine design, reasonable layout, to maximize the utilization rate of materials. Reducing waste has a significant impact on reducing costs.
The use of low-cost CNC machining may pose the following potential risks.
- Insufficient product accuracy: due to tool wear or cutting edge damage, improper cutting fluid and other reasons may lead to poor surface finish of the workpiece; And tool wear, machine tool thermal deformation may lead to poor dimensional accuracy of the workpiece affect the performance and service life of the product.
- Rising reject rate: In order to save material costs, manufacturers use low-standard materials or other inferior substitute materials to replace standard materials, which may lead to CNC machining failure or poor quality problems.
- Decline in customer satisfaction: unstable product quality or failure to meet customer expectations, may lead to decline in customer satisfaction, will further affect the reputation and market competitiveness of the enterprise.
- Safety risks: if the CNC machining products have safety risks, such as parts size mismatch, structure instability, may pose a threat to the safety of users.
Yumei’s approach to providing economical CNC services while maintaining high quality standards
Yumei In ensuring the quality of CNC machine tools, the following principles need to be followed
- Material selection principle: When selecting materials, it is necessary to consider the coefficient of thermal expansion, thermal conductivity, elastic modulus, high hardness and other indicators of the material to ensure that the material remains stable in the processing process and withstand the cutting force and impact force in the processing process to ensure processing accuracy and processing quality.
- Quality control principle: Strengthen the quality inspection, the use of high-precision measuring instruments, the product size, surface quality and material composition for comprehensive testing. Separate unqualified products from qualified products, discover and eliminate problems in the production process in time, and ensure the stability and reliability of product quality.
- Technical and service principles: We use many years of experience in technical workers and quality control team to ensure the quality of your products, and have more than 30 skilled engineers to provide you with technical support to meet your needs.
- Cost control principle: By optimizing the processing technology, the processing accuracy and efficiency can be improved, while reducing equipment wear and failure, and ensuring the processing quality. When optimizing the processing technology, it is necessary to fully consider the equipment performance, material characteristics, process flow and other factors.
Yumei is committed to high quality, cost-effective machining
yumei is committed to providing high quality hardware parts manufacturing services, including CNC turning, CNC milling, multi-task lathes, Swiss automatic turning lathes, cold forging and sheet metal machining. We can provide customized services. A professional technical team with 20 years of experience can provide you with free technical support. We adhere to the principle of customer first, and respond immediately to solve any problem you have.
Yumei’s unique cost optimization strategy
First, lean production layout and logistics system can speed up the processing efficiency of materials, reduce the residence time of products in process, and greatly improve the production efficiency of the workshop. On the contrary, unreasonable production layout design causes a series of problems for subsequent production activities, increases downtime and wastes time, thereby reducing production efficiency, CNC logistics imbalance, increases logistics costs, and reduces the flexibility of multi-variety and small-batch production models. Therefore, the layout design of the factory (workshop) is one of the decisive factors for the improvement of product capacity and the reduction of production costs. The lean and parameterized workshop layout simulation design will make the workshop automation system more flexible.
Second, Yumei adopts unique process innovation to save costs while maintaining product quality.
- Process design: Before the mechanical manufacturing process, a detailed process and program must be developed to enable the entire manufacturing process to proceed in an orderly manner.
- Equipment selection: According to the process requirements and product quality requirements, select the appropriate processing equipment to improve production efficiency and product quality.
- Selection and storage of raw materials and semi-finished products: to ensure the quality of materials and semi-finished products, and pay attention to the storage environment and method.
- The development of processing procedures: for specific processing objects, the development of processing procedures, as far as possible to reduce processing errors and waste, improve processing efficiency and quality.
- Inspection and testing: In the manufacturing process, we should pay attention to the inspection and testing of products, discover and solve existing problems in time, and ensure the quality and reliability of products.
The successful case of Yumei
In today’s highly competitive market environment, the CNC precision parts processing industry is facing great challenges and opportunities. Through continuous innovation and superb technology, we continue to optimize the production process, improve product quality and processing accuracy. At the same time, the training and absorption of a number of skilled engineers and technical personnel, to ensure the stability of the technical team and professional level; Successfully realized the breakthrough and development of the business. In the future, we will continue to uphold the “customer first, quality first” business philosophy, and constantly improve the technical strength and service level, to achieve more brilliant performance.
